High-pressure homogenizers are an important piece of equipment used in many industries to enhance the quality and production efficiency of fluid products. The correct choice of homogenizers not only increases production efficiency, but also contributes to the reduction of production costs.
HOMMAK high-pressure homogenizers are equipped with advanced technology and latest innovations, providing superior performance and efficiency to their users. Additionally, they guarantee long-term and trouble-free operation with a 10-year MonoBlock warranty.
As HOMMAK Machinery, with its experienced and expert teams, it is always at your side with its knowledge and dedication to meet your needs by manufacturing high-efficiency High Pressure Homogenizer specially designed for you.
CE Certified
CIP ve SIP
ISO 9001
High PressureOUR HOMOGENIZERS
Homogenizers are classified according to their usage area and working principles.
OUR HOMOGENIZERS
Homogenizers are classified according to their usage area and working principles.
What is a homogenizer?
Many fluids are heterogeneous. The heterogeneity of fluids leads to disadvantages in terms of production according to the area of use. High-pressure homogenizer is used to eliminate these kinds of disadvantages.
The technically correct homogenization, the product quality increases, the use of additives and the production cost are reduced. Homogenization enables the viscosity value of the products to improve in the desired direction.
What is homogenization?
The description of homogenization can be made shortly as follows: The heterogeneous fluid product is forced to pass through a small hole by applying high pressure. As a result of micronized particles passing through the hole at high speed, the surface area increases and they become homogeneous permanently. This process applied is defined as “homogenization“. The homogenization machine is called homogenizer.
What is homogenization?
The description of homogenization can be made shortly as follows: The heterogeneous fluid product is forced to pass through a small hole by applying high pressure. As a result of micronized particles passing through the hole at high speed, the surface area increases and they become homogeneous permanently. This process applied is defined as “homogenization“. The homogenization machine is called homogenizer.
Hommak High Pressure Homogenizers
HOMMAK Machinery has experienced personnel and production facilities that can produce high-pressure homogenizers according to the capacity and pressure needed for different industrial usage areas. HOMMAK Homogenizers are produced by selecting the valve design and material to meet the needs of the sector in which they will be used.
HOMMAKHomogenizer Working Principle
Homogenizer ensures that the fluids passing through it are made homogeneous by reducing their particle size with cavitation, shear force, impact velocity and turbulence effect under pressure. In this way, phase separation is prevented.
To prevent phase separation physically, the particle size of the product should be reduced. Accordingly, surface tensions will decrease and phase separation will be minimized.
According to Stokes’ Law, the phase separation rate is proportional to the square of the particle diameter. For example, if the time required for a fat globule with a particle diameter of 2R to separate is T, it will be 4T for a globule with a particle diameter R to separate.
As a result, particle sizes should be reduced if phase separation is desired to be prevented physically. The most effective way to reduce particle size and prevent phase separation is the use of high-pressure homogenizers.
Benefits of Using Homogenizer:
- Prevents sedimentation in fluid products,
- Ensures desired viscosity values for the product,
- Adds value to the product by improving the properties of the product,
- Homogenized milk can be produced from milk and dairy products by preventing the formation of fat layer,
- Improves the taste and texture of beverages,
- Reduces the need for additives as it provides high stability,
- Provides high quality color characteristics,
- Makes the milk look whiter,
- Facilitates digestion as it increases the surface area of food and drinks,
- Ensures the desired consistency for the creams and lotions.
Benefits of Using Homogenizer:
- Prevents sedimentation in fluid products,
- Ensures desired viscosity values for the product,
- Adds value to the product by improving the properties of the product,
- Homogenized milk can be produced from milk and dairy products by preventing the formation of fat layer,
- Improves the taste and texture of beverages,
- Reduces the need for additives as it provides high stability,
- Provides high quality color characteristics,
- Makes the milk look whiter,
- Facilitates digestion as it increases the surface area of food and drinks,
- Ensures the desired consistency for the creams and lotions.
General Features of HOMMAK High-Pressure Homogenizers:
Make a difference in your production with Hommak High Pressure Homogenizers.
- Designed compliant with EU safety standards (CE standards).
- Engineered, manufactured, and tested in accordance with ISO EN 9001 Quality System.
- Engineered and designed for easy maintenance and cleaning (CIP and SIP).
- Suitable for abrasive and viscous products.
- Automatic homogenization pressure control with pneumatic adjustment (optionally manual adjustment).
- Stainless steel construction (frame) and electrical panel.
- Smaller footprint with its ergonomic design.
- Hygienic design high-pressure gauge with analog diaphragm.
- V-belt driven speed reducer unit.
- AC motor driver.
- Made in Turkey.
General Features of HOMMAK High-Pressure Homogenizers:
Make a difference in your production with Hommak High Pressure Homogenizers.
- Designed compliant with EU safety standards (CE standards).
- Engineered, manufactured, and tested in accordance with ISO EN 9001 Quality System.
- Engineered and designed for easy maintenance and cleaning (CIP and SIP).
- Suitable for abrasive and viscous products.
- Automatic homogenization pressure control with pneumatic adjustment (optionally manual adjustment).
- Stainless steel construction (frame) and electrical panel.
- Smaller footprint with its ergonomic design.
- Hygienic design high-pressure gauge with analog diaphragm.
- V-belt driven speed reducer unit.
- AC motor driver.
- Made in Turkey.
The Lowest
Piston Movement Speed (RPM)
Hommak homogenizers operate with the lowest piston movement speed (RPM) of all competitors worldwide. In this way, moving parts exposed to friction run properly. Our homogenizer designed to ensure lower wear, longer service intervals and wider safety margins.
Hommak offers high-level customer satisfaction with its high-quality products specially designed according to customer needs. As a result of years of experience and innovation function intecrating technical R&D and technology focus. HOMMAK manufactures homogenizers that can work with low energy consumption with the necessary optimizations.
Hommak offers high-level customer satisfaction with its high-quality products specially designed according to customer needs. As a result of years of experience and innovation function intecrating technical R&D and technology focus. HOMMAK manufactures homogenizers that can work with low energy consumption with the necessary optimizations.
Homogenizing Valve
- Unique homogenizing valve structures
- Zirconium ceramic, silicon nitride ceramic, tungsten carbide and cobalt cardibe materials
Frame
- AISI 304 stainless steel material
- Special sandblasting application
Gearbox
- Resin reinforced nodular cast iron material
- Vibrationless and high strength structure
- Using gear-reducer in all homogenizers except L series
Suction and Delivery Check Valves
- Unique mushroom and ball check valve structures
- Cobalt carbide and tungsten carbide alloy materials
- Check valve seats are designed symmetrically, to beused twice-once on each time
Plungers
- High strength special stainless steel and zirconium ceramic material
- Surfaces appropriate for the usage area; chrome, cobalt cardibe, tungsten carbide and ceramic coating applications
Sealing Components
- Hygienic seal in accordance with food grade
- Long lasting working performance with lower RPM
- Kevlar, PEEK, Zedex, TIVAR, POM, PE, FKM, PTFE materials
Compression Head
- Hommak special MonoBlock and MultiBlock design
- Reducing the surface for microorganism to attach, with nonblind-spot design
- Surface Roughness: Ra<1.6µm, Ra<0.8µm, Ra<0.5µm (electropolidhed)
- 3-D CAD design, FEM and CFO analysis
- Easy to see and access for maintenance and service
- 10-year MonoBlock warranty against crackings
What is a high pressure homogenizer?
- The high-pressure homogenizer is the machine that homogenizes the heterogeneous fluid products as a result of micronizing by applying high pressure.
How does a homogenizer work?
- The heterogeneous fluid product or products are forced to pass through a narrow fenestration under high pressure. The particles gain high speed due to Bernoulli’s principle when passing through the narrow fenestration under the high pressure. Large particles are subjected to cavitation, turbulence, and shear forces in the homogenization valve. With the effect of these forces, the micronized particles become homogeneous.
What does a homogenizer do?
- It converts the heterogeneous product into a homogeneous structure.
How does a 2 stage homogenizer work?
- The homogenization process is carried out 2 times consecutively in the homogenizer. For example, the product passing through the homogenizer at a pressure of 200 bar in the first stage is homogenized for the second time in the same homogenizer at a pressure of 40 bar in the second stage. The aim is to keep the cavitation at the desired level and to ensure regular flow and distribution.
What happens during homogenization?
- The large particles are broken down by cavitation, turbulence, and shear forces while passing through the homogenizer, thus, the product is micronized.
What is homogenizer method?
- There are two types of homogenization processes. The process in which whole milk is passed through the homogenizer is called “whole homogenization”. The method in which only a proportion of the product is passed through the homogenizer, while the other part is not, is called “partial homogenization”.
How is homogenization done?
- Large particles are passed through the homogenizer at high pressure to ensure a homogeneous structure. This process is called homogenization.
What is the purpose of a homogenizer?
- Improving the product quality by ensuring homogeneity, improving the physical properties of the products and minimizing the problems experienced in production.
What is a high pressure homogenizer?
- The high-pressure homogenizer is the machine that homogenizes the heterogeneous fluid products as a result of micronizing by applying high pressure.
How does a homogenizer work?
- The heterogeneous fluid product or products are forced to pass through a narrow fenestration under high pressure. The particles gain high speed due to Bernoulli’s principle when passing through the narrow fenestration under the high pressure. Large particles are subjected to cavitation, turbulence, and shear forces in the homogenization valve. With the effect of these forces, the micronized particles become homogeneous.
What does a homogenizer do?
- It converts the heterogeneous product into a homogeneous structure.
How does a 2 stage homogenizer work?
- The homogenization process is carried out 2 times consecutively in the homogenizer. For example, the product passing through the homogenizer at a pressure of 200 bar in the first stage is homogenized for the second time in the same homogenizer at a pressure of 40 bar in the second stage. The aim is to keep the cavitation at the desired level and to ensure regular flow and distribution.
What happens during homogenization?
- The large particles are broken down by cavitation, turbulence, and shear forces while passing through the homogenizer, thus, the product is micronized.
What is homogenizer method?
- There are two types of homogenization processes. The process in which whole milk is passed through the homogenizer is called “whole homogenization”. The method in which only a proportion of the product is passed through the homogenizer, while the other part is not, is called “partial homogenization”.
How is homogenization done?
- Large particles are passed through the homogenizer at high pressure to ensure a homogeneous structure. This process is called homogenization.
What is the pupose of a homogenizer?
- Improving the product quality by ensuring homogeneity, improving the physical properties of the products and minimizing the problems experienced in production.
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What is the Price of a Homogenizer?
- It is not possible to state a certain price for a homogenizer. Their prices vary according to use conditions, purpose of use and the capacity. You can be sure that you will get the optimum solution in terms of price/performance.
- We also provide 2nd hand homogenizers for more reasonable prices according to the requirements of our customers.
- Please contact us to get quotation for a high-pressure homogenizer.
Why Prefer HOMMAK?
- It ensures customer satisfaction at high levels by providing high-quality custom products specially designed according to customer needs. As a result of years of experience and Research and Development studies, HOMMAK has achieved the goal of producing homogenizers that have lower energy consumption by making the necessary optimizations. It maximizes the return on investment in the homogenizer.
- Hommak homogenizers operate with the world’s lowest piston movement speed (RPM). Therefore, it works smoothly without any vibration and with high efficiency for longer periods.
- About 3000 HOMMAK high-pressure homogenizers are in active use around the world. HOMMAK Machine supports its customers by manufacturing approximately 250 homogenizers annually.
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Milkotek-Hommak Machinery has been producing homogenizers, piston pumps, yogurt and filling machines, Hommix, and Ricotta System since 2005.
